CNC Machining Of Engineered & Advanced Plastics
Advanced EMC Technologies specializes in CNC precision machining of high-performance plastics. Delivering exceptional quality and service to companies of all sizes and industries from Space-X to Medtronic. Our team works with companies of all sizes, from small start-ups to global enterprises across multiple industries such as aerospace, fluid handling, medical industries, oil & gas, transportation and more.
We provide engineering and design support selecting the best materials for optimum total value. Precision CNC Machining with over 100 years of combined experience in supporting our customers’ critical components. Advanced machining processes ensure that every component meets stringent industry standards, offering reliability, durability, and optimal performance in even the most challenging applications.
- We offer a wide range of tooling combinations to mold and machine a variety of advanced polymers, including Machined PTFE, Machined PEEK, Machined PCTFE Machined PPS, and more. These materials are known for their superior resistance to extreme temperatures, harsh chemicals, and mechanical wear, making them ideal for critical applications in industries such as Oil & Gas, Aerospace, Semiconductor, Medical, and Fluid Handling.
- Whether your project requires intricate components or large-scale production, our CNC machining capabilities include both CNC turning and CNC milling, allowing us to produce precision parts with complex geometries and tight tolerances. Our team ensures that each part is custom-machined to your exact specifications.
We Excell in Machining Plastics where challenging conditions require exceptional material performance.
Our materials perform in applications that require:
- Temperatures from Cryogenic to 800F
- High mechanical strength
- Low Coefficient of Friction
- High PV Wear in Seal & Bearing applications
- Sterilization resistance in for medical device applications
- Implantable materials for medical
- Ultrapure for Semiconductor and Medical use
- Chemical resistance for Oil & Gas =, Aerospace and Space
Kel-F® PCTFE Machined Parts for High-Performance Applications
At Advanced EMC Technologies, we specialize in high-precision machined parts made from Kel-F® (PCTFE), an exceptional polymer known for its excellent chemical resistance, low moisture absorption, and unique properties that make it ideal for high-performance applications. Our Kel-F PCTFE machined components are engineered to meet the demands of various industries, offering stability under extreme temperatures and conditions.
We manufacture a wide range of Kel-F PCTFE parts tailored to specific applications, including seals, gaskets, and other critical components that require durability and precise tolerances. Our expertise in PTFE and Kel-F machining ensures that every part meets stringent industry standards for quality and reliability.
CNC Machining of PEEK. PPS, TFM and Polyimides
Advanced EMC Technologies employs over 150 years combined experience in and machining and molding Advanced Polymers such as PEEK, Torlon, PPS, PTFE, TFM and Polyimide’s like Vespel components. PEEK machined parts are use in oil and gas industries were extreme temperatures and chemical compatibility are require. PPS or Ryton is are use were temperatures are lower but chemical compatibly is even more critical.
TFM a modified PTFE is use in seals, gaskets and valve seats providing lower permeation than conventional
Teflon or PTFE in critical sealing. applications.
Polyimides such as Vespel, Meldin and our Fluorlon HT are used in even higher temperatures, excursions to 800F for short term exposure. These highly engineered polymers are specified industries most demanding applications.
Polyimides use in Ultra Pure Semi Conductor applications were short terms excursions to 850F are possible We specialize in metal to plastic conversions employing the latest in polymer processing.
Advanced EMC Technologies provides our customers with the highest quality materials and lowest overall cost for their precision PEEK components.
Kel-F® PCTFE Machined Parts for High-Performance Applications
Kel-F® PCTFE Machined Parts for High-Performance Applications
At Advanced EMC Technologies, we specialize in high-precision machined parts made from Kel-F® (PCTFE), an exceptional polymer known for its excellent chemical resistance, low moisture absorption, and unique properties that make it ideal for high-performance applications. Our Kel-F PCTFE machined components are engineered to meet the demands of various industries, offering stability under extreme temperatures and conditions.
We manufacture a wide range of Kel-F PCTFE parts tailored to specific applications, including seals, gaskets, and other critical components that require durability and precise tolerances. Our expertise in PTFE and Kel-F machining ensures that every part meets stringent industry standards for quality and reliability.
Machining vs. Molding
In many instances, injection molding isn’t the best or only choice for fabricating plastic components. CNC plastic machining has many advantages worth considering:
- Greatest design change flexibility
- Greatest cost efficiency for smaller quantities
- No parting lines, ejector marks, or flash
- No draft angles are required
- Closest tolerances possible
- Lowest component stress
- Fastest turnaround time
- Low or no tooling cost
- Ease of producing features such as threads and undercuts
Precision Machining of Engineered Plastics
Precision Manufacturing Solutions has been in our DNA for decades, from CNC Plastic Turning and Milling to high volume small diameter plastic parts on Swiss type machining. Advanced EMC Technologies is not your typical machine shop, with engineers and production support to specify the correct material for your exact application and to determine the most cost-effective production processes to maximize total value.
We focus on the plastics classified as engineered or advanced polymers; these are the workhorses of industry so if you’re needing a machined plastic part that needs to perform such as those listed we stand ready to provide our superior quality with unparalleled service and support at globally competitive prices with manufacturing in North America.
Noryl®
Polypro
PVDF
Techtron® PPS
Teflon
Torlon® 4203
Torlon® 4301
UHMW
Ultem® 1000 PEI
Ultem® 2300 PEI
Vespel® CR-6100
Vespel® R
Vespel® SP-1
Vespel® SP-21
Vespel® SP-211
Acetals
Carbon Fiber PEEK
Polysulfone
PPSU
Radel® R5500
UHMW-PE – Implantable
Ultem (Colored)
Delrin
ESD Materials
Fluoropolymers
Halar
HDPE
Polyproplene
PEEK
Polycarbonate
PVC
PVDF
Techtron® PPS
Teflon
Torlon® 4203
Torlon® 4301
UHMW
Ultem® 1000 PEI
Ultem® 2300 PEI
Vespel® CR-6100
Vespel® R
Vespel® SP-1
Vespel® SP-21
Vespel® SP-211
ABS
Acetron®GP
Celazole
Acetal Co-Polymer
Delrin®
Polyimide
Glass-filled nylon
Nylon
Thermoplastic Polyester
PEEK
PEI
PPS
Ryton®
SP-1
SP-21
SP-22
Torlon® 4203
Torlon® 4301
Torlon® 5030
Ultem® 1000
Ultem® 2300 PEI
Vespel®
Acetron®GP
Celazole
Acetal Co-Polymer
Delrin®
Polyimide
Glass-filled nylon
Nylon
Thermoplastic Polyester
PEEK
PEI
PPS
Ryton®
SP-1
SP-21
SP-22
Torlon® 4203
Torlon® 4301
Torlon® 5030
Ultem® 1000
Ultem® 2300 PEI
Vespel®