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Custom Spring Energized PTFE Seals for Medical Devices

The medical device industry faces continually evolving challenges when it comes to finding the right
sealing solutions for new and improved designs. Issues such as sterilization, wide ranges of expected
pressure, potentially aggressive environments, and FDA and USP approval make the design and
specification process quite challenging. In this article, we are going to look at custom spring energized PTFE seals as a potential solution for sealing challenges in the medical industry.

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Beginner’s Guide to PTFE and PEEK Backup Rings


Backup rings can be made from a variety of materials, including polymers. In this article, we will look at PTFE and PEEK backup rings while at the same time reviewing some of the basics of backup rings.

Why Use Backup Rings?

Rubber o-rings are good, but when temperatures and pressures rise they have a bad habit of extruding into clearance between mating surfaces, which isn’t a good thing. In fact, extrusion failure is one of the main causes of o-ring failure. As the o-ring begins to extrude into the clearance gap, it will experience more and more damage until it is useless. This phenomenon is sometimes called nibbling, and when it occurs you will notice that the o-ring will have a ragged edge on the low-pressure side.

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Most Common Causes of Polymer Seal Failure

In this article, we are going to look at five of the most common phenomena involved with polymer seal
failure, and what causes are behind the failure. Let’s start with extrusion.

Extrusion

One of the common causes of seal failure is extrusion. If the extrusion took place on the static side of
the seal, then either the back-up ring is too small or the support surface is somewhat uneven. If it is
extruded on the dynamic side, then there could be one of three causes: extreme pressure, worn
bearings, or too large a gap between the mating surfaces.

Seal-extrusion-damage.png

Fracturing

Fracturing can take several forms, such as chunks missing or long cracks. If you see entire chunks
missing from the dynamic side, the cause is most likely excessive back pressure. If you see the pressure side of the seal broken and burned, the cause could well be the explosion, at high pressure, or residual air. Long cracks appearing in the V-portion of a seal can result from frequent spikes in pressure or too low a temperature at system start up.

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Polymer Seal Applications in the Oil Fields

The oil industry is rough on seals as companies are forced to drill deeper where the reserves themselves are at high temperatures and pressures in an unforgiving, aggressive chemical environment. What makes sealing solutions in these kinds of applications so challenging is how exposure to heat and chemicals can affect the long-term performance of a seal.

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